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Collier & Associates brand mark featuring the core services: Business Transformation; Enterprise Systems; AI-Enabled Execution.

Thermoplastic & Polyurethane Belt Extrusion and Molding Manufacturer

Client Challenge

  • Exponentially growing quality issues and missed delivery dates demanded a manufacturing transformation

Client Solution

  • Hybrid Model: Implemented JDE marrying classical MRP push planning with lean pull concepts for shop floor scheduling and execution

  • Discipline: Gemba Walks and BPR with a focused 3+ person matrix team

Client Impact Results

  • Throughput: Increased over 90%

  • Raw Material Accuracy: Above 98%

  • Delivery: Quality and missed-delivery crisis resolved in 6 months

Client Technologies

  • JDE World 7.3 (PDM, MRP, Work Order Management, Shop Floor Control, CRP, PO Approval Routing)

  • Hybrid MRP-push / lean-pull scheduling

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