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Collier & Associates brand mark featuring the core services: Business Transformation; Enterprise Systems; AI-Enabled Execution.

Heating & Air Conditioning Parts Manufacturer in Exponential Growth

Client Challenge

  • Exponential growth was outrunning legacy systems

  • Manufacturing production ran on broken ancillary systems — Excel, Access, and Word documents

Client Solution

  • Implementation: Full JDE implementation of manufacturing, inventory management, MRP, and product costing

  • Lean Redesign: Gemba Walks, Complexity Lean Value Stream Mapping, and BPR with a 15+ person balance matrix team

Client Impact Results

  • Cycle Times: Production cycle times reduced by 60%

  • Accuracy: Planning and scheduling accuracy increased above 99%

  • Modernization: Excel/Access/Word workarounds replaced by lean OTC and manufacturing processes

Client Technologies

  • JDE World 6.2 (Distribution, Manufacturing, Forecasting, PDM, Work Order Management, Shop Floor Control, MRP, Product Costing)

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