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Company Type

Grote Industries, a manufacturer of vehicle lighting and safety systems; rescue of a failed JDE manufacturing implementation (10 internal resources, one consultant, two projects).

What Drove the Need
  • Manufacturing functionality and data conversions were on their third failed start, over budget

  • ~1,800 daily active work orders needed automated planning across US, Mexico, and Canada

Business Impact
  • ~1,800 daily active work orders automated; program completed in nine months (Case 23)

Systems/Data Integration
  • JDE World manufacturing and warehousing

Design
  • Master data standardization for inventory SKUs and PDM; legacy ETL; capacity-management report for scheduling; integration with the Advanced Warehouse team

Technology Stack
  • JDE World A8.1 (Forecasting, Multi-Facility DRP, MRP, CRP, Supplier Scheduling, Blanket POs, Receipt Routing, PDM, Product Costing)

  • RPG on AS/400-DB2

Capacity-Management Scheduling Report and IM/PDM Legacy Conversions

All Inventory Management and PDM legacy conversions plus a sophisticated capacity-management manufacturing report used for shop-floor scheduling; multi-country material and capacity planning; manufacturing, product costing, and manufacturing accounting re-engineered.

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